Custom control panel design is at the heart of reliable industrial automation. Whether you operate a manufacturing plant, manage a water treatment facility, or oversee HVAC systems in a commercial building, having a control panel tailored to your unique process is essential for performance, safety, and scalability.

That’s why businesses across industries trust Xtreme Automation LLC to design and build high-quality custom control panels engineered for precision and durability.

What Is a Custom Control Panel?

A custom control panel is a specifically designed enclosure that houses electrical and electronic components used to control machinery, systems, or processes. Unlike off-the-shelf solutions, custom panels are built to fit the exact specifications, equipment, and environment of your operation.

These panels may include:

PLCs (Programmable Logic Controllers)

Relays, contactors, and motor starters

Variable Frequency Drives (VFDs)

Power supplies and circuit protection

HMI screens and push-button stations

Communication modules (Ethernet/IP, Modbus, etc.)

Each component is selected, configured, and wired according to your system’s requirements—ensuring seamless integration and maximum uptime.

Why Choose a Custom Control Panel?

Choosing a custom control panel over a generic solution provides several key advantages:

✅ Tailored Functionality

Your process is unique. A custom control panel ensures the layout, logic, and connections support your exact control and monitoring needs.

✅ Space Optimization

Custom panels are designed to fit your available floor or wall space, whether in tight machine enclosures or large control rooms.

✅ Future-Proof Design

Built with scalability in mind, your panel can include extra capacity for future expansions or system upgrades.

✅ Compliance and Certification

Professional panel builders like Xtreme Automation LLC ensure all designs meet industry standards such as UL508A, NEC, and NFPA 70E.

✅ Improved Safety and Reliability

A properly engineered panel minimizes electrical risks, reduces maintenance issues, and protects sensitive components from harsh environments.

Common Applications for Custom Control Panels

Custom control panels are used in a wide range of applications across industries:

Manufacturing Automation – Conveyor systems, packaging equipment, assembly lines

Water/Wastewater Treatment – Pump stations, level monitoring, chemical dosing

HVAC and BAS Systems – Temperature control, air handling units, zone management

Agriculture and Irrigation – Pump control, greenhouse automation, fertigation systems

Oil & Gas and Energy – Compressor control, tank monitoring, power distribution

Food and Beverage – Batch processing, clean-in-place (CIP) systems, sanitation equipment

Each application has different environmental and operational requirements—making customization critical.

What’s Included in a Custom Control Panel from Xtreme Automation LLC?

When you choose Xtreme Automation LLC, you’re not just buying hardware—you’re getting a complete, engineered solution designed to work seamlessly in your environment.

Services include:

Electrical and schematic design using CAD software

PLC programming and HMI configuration

UL508A-certified panel fabrication

Component sourcing from top brands (Allen-Bradley, Siemens, Schneider)

Factory acceptance testing (FAT) and documentation

On-site installation, startup, and troubleshooting

Remote monitoring capabilities and IIoT integration

From the initial consultation to long-term support, Xtreme Automation ensures every panel meets your performance, safety, and compliance standards.

How the Custom Panel Design Process Works

Working with a custom control panel expert like Xtreme Automation involves a proven process:

Needs Assessment

Engineers evaluate your process, system requirements, and site conditions.

System Design

Detailed schematics, layouts, and BOMs are created for approval.

Panel Fabrication

Panels are built in-house under strict quality control and UL508A guidelines.

Programming & Testing

Control logic is programmed, and systems are tested to verify functionality.

Installation & Support

On-site commissioning ensures everything operates as designed, with ongoing support as needed.

Why Partner with Xtreme Automation LLC?

As an experienced panel builder and industrial automation expert, Xtreme Automation LLC delivers high-performance solutions backed by deep industry knowledge and responsive service.

Clients choose Xtreme Automation for:

Decades of hands-on industry experience

Custom solutions with reliable components

Quick turnaround times and competitive pricing

UL508A-certified craftsmanship

A commitment to safety, efficiency, and client satisfaction

Whether it’s one panel or an entire facility retrofit, they deliver scalable control solutions that keep your systems running smoothly.

Final Thoughts

A well-built custom control panel is more than just a box of wires—it’s the command center of your automation system. When designed and integrated correctly, it drives productivity, safeguards equipment, and provides peace of mind.

If you’re ready to upgrade or design a control system that works the way you need it to, Xtreme Automation LLC is your trusted partner for custom control panels built to perform in the real world